Thermos 9616 Grill Parts

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Highest quality replacement parts for your Thermos 9616 - Free USA shipping $49 or more* - No Sales Tax*

 

Thermos 9616 owners manual and diagrams
Diagrams & owners manual not available for grill model# 9616. If you have a manual you're willing to share, please click here to send us an email with the attached manual. Thank You!

 


Replacement grill parts to fit Thermos model: 9616
On this page you'll find all of the parts that fit model Thermos 9616. We might not show the part you need here but we may still have it, or a functional equivalent. In this case, try the category buttons on the right. For example, if your looking for a cooking grid and there are none here, click the cooking grids button to see all of the cooking grids we have for Thermos grills. Knowing the dimensions of your existing part will help you find the right part.

To get the correct Thermos 9616 BBQ parts
  • You should measure your existing parts and compare them to what we show here. This is best done with them removed from the grill.
  • Verify your Thermos model number by checking the CSA appliance tag on your grill to make sure you have the correct model number. Do not rely solely on the owners manual as these are frequently mixed up at retail stores when the grills are assembled. You'd be surprised at how many folks have the wrong owners manual.
 


9616 Burners

Stainless steel burner and venturi assembly kit for Thermos model 9616. Contains one standard EDSB SS H burner and two (2) V-12 stainless steel single adjustable venturi..

Part Number: EDSB+V-11
Dimensions: 7 1/4” x 15 1/2”
Material: stainless steel
Weight: 2.0

$68.57
 
Qty
 

Standard stainless steel burner with adjustable legs for Thermos model 9616. Comes with gasket and scews.

Part Number: EDSB
Dimensions: 7 1/4” x 15 1/2”
Material: stainless steel
Weight: 1.5

$43.79
 
Qty
 

Deluxe stainless steel twin-venturi burner and venturi assembly for Thermos model 9616. Includes:
  • DSB stainless steel H burner.
  • Deluxe burners have a special spot-welded mounting bracket for optional IG-5B universal tongue-style collector box and electrode. The IG-5B can be used in applications where the factory ignition system is irrepairable, non existant, or otherwise unusable.
  • Two (2) V-11 flexible adjustable stainless steel single venturi.
  • Venturi gasket and mounting nuts (venturi mounts with nuts and bolts, not screws).
  • 5 year MHP limited warranty.
  • Click here for features of MHP deluxe SS burner.


Part Number: DSB+V-11
Dimensions: 8 1/8” x 16”
Material: stainless steel
Weight: 2.0

$67.85
 
Qty
 

Deluxe stainless steel twin-venturi burner for Thermos model 9616. Includes:
  • DSB stainless steel H burner (venturi not included).
  • Deluxe burners have a special spot-welded mounting bracket for optional IG-5B universal tongue-style collector box and electrode. The IG-5B can be used in applications where the factory ignition system is irrepairable, non existant, or otherwise unusable.
  • Venturi gasket and mounting nuts (venturi mounts with nuts and bolts, not screws).
  • 5 year MHP limited warranty.
  • Click here for features of MHP deluxe SS burner.


Part Number: DSB
Dimensions: 8 1/8” x 16”
Material: stainless steel
Weight: 1.5

$43.05
 
Qty
 

Cast iron burner and venturi assembly kit for Thermos model 9616. Comes with all necessary gaskets and screws.
This part is currently out of stock, but more are already on the way and expected to arrive late Jun

Part Number: 20502-70201
Dimensions: 15 7/8” x 8”
Material: cast iron
Weight: 8.0

$88.95
 
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cast iron burner head for Thermos model 9616.

Part Number: 20502
Dimensions: 15 7/8” x 8”
Material: cast iron
Weight: 7.7

$64.56
 
Qty
 

 





9616 Venturis

Stainless steel single venturi, sold individually. Flexible and adjustable from 5.5” to 8”. Gasket & screws not included, see part # SHK4.

Part Number: V-11
Dimensions: 7
Material: stainless steel
Weight: .3

$14.96
 
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Single Gasket Kit Economy Burners

Part Number: SHK4
Weight: 0.01

$4.02
 
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straight adjustable single venturi. Includes all necessary gaskets and screws/nuts.
This part is currently out of stock, but more are already on the way and expected to arrive late Jun

Part Number: 70201
Dimensions: 5 1/8
Material: zinc plated steel
Weight: 0.4

$16.93
 
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9616 Cooking Grids

Cooking Grid Stainless Steel Prochef for Thermos model 9616.

Part Number: CG-50SS
Dimension Front-to-Back: 14 1/2”
Dimension Side-to-Side: 10 1/2”
Material: stainless steel
Weight: 2.80

$46.47
 
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CG-27
1-piece chrome plated cooking grid for Thermos model 9616.

Part Number: CG-27
Dimension Front-to-Back: 14 1/2”
Dimension Side-to-Side: 22”
Material: Chrome steel
Weight: 3.4

$40.67
 
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Commercial 304 grade stainless steel cooking grid with 1/4” diameter rods for Thermos model 9616. Sold individually. Made in USA.

Part Number: CG-53SS
Dimension Front-to-Back: 14 3/4”
Dimension Side-to-Side: 21 1/2”
Material: Stainless steel
Weight: 5

$72.35
 
Qty
 

 





9616 Heat Plates

HP-DUMMY
Heat Plate/ Flame Tamer not known for Thermos model 9616. Our parts information for this grill model is incomplete, and we really don't know with certainty which heat plate fits this model. It may be that we have the part but don't show it here due to data or other error.

If you know the original OEM part number, try searching for it in the search box at the top of this page.

You can also browse through all of the heat plates we carry for your brand grill. If we don't have the exact fit for your grill, we may have a suitable replacement part. Measure your existing part so you'll know exactly what size is needed.

If you have this grill model and know the number and dimensions of your original heat plates, click here to send an email to our GrillDr that includes this information. We greatly appreciate your help.

Part Number: HP-DUMMY
Weight: 1.0
 





9616 Igniter Components

20” Ignitor adapter wire with female spade connector and male round connector. Used primarily on Ducane models 7100 and 7200 to extend the wire from the 03758 collector box and electrode to the electronic spark generator (igniter).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03750
Dimensions: 1/16
Weight: 0.05

$6.01
 
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Universal adapter wire with male round and female spade connectors.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: 03751
Weight: 0.05

$3.98
 
Qty
 

Tongue style collector box for burner mounted applications. Includes preinstalled electrode with round female connector end and 20” wire. Fits on all of our Deluxe stainless H burners (LB, SB, DLB, DSB) using special mounting bracket on these burners. Will not fit on cast iron burners (see part IG-15B for cast iron burner applications).

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-5B
Weight: 0.3

$10.81
 
Qty
 

Universal collector box with electrode and wire. Fits most H burners, cast iron and stainless. Mounts to burner using venturi screws. Slotted construction allow universal adjustment of electrode position.

For more information about ignition systems and components, please see article Ignition 101 in our help center.



Part Number: IG-15B
Weight: 0.3

$14.41
 
Qty
 

 





9616 Warming Racks

Universal warming rack. For use on grills with at least 22” inside dimension.

Part Number: AP-6A
Dimensions: 6” x 21 1/2”
Material: Chrome steel
Weight: 1.3

$23.33
 
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9616 Accessories

Durable 2 5/16” round briquettes
  • Self-cleaning
  • Control flare-ups while holding an even heat pattern.
  • About 53 pieces, covers approximately 275 sq. inches.
  • Fits all gas grills


Part Number: BQ-5
Weight: 7.2

$31.19
 
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Natural lava rock processed and screened for uniformity. 7 lb. bag is enough for all full sized grills. Click the photo to find easy steps for installing lava rocks.

Part Number: 45887
Material: pummise
Weight: 7.0

$24.48
 
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BP-6
Wundersmoke Hickory Chips. These unique hickory wood smoking chips add distinctive hickory wood flavoring to your food. For use will all grills. Comes with reusable puck. One 1lb bag.

Part Number: BP-6
Weight: 1.0

$9.75
 
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Aluminum foil grilling trays. Package of three.
  • Heavy duty aluminum foil
  • Re-usable
  • Great for grilling delicate foods like fish and veggies


Part Number: 50426
Dimensions: 9” x 13”
Weight: 0.4

$8.64
 
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WB-8
Stainless steel straight handle grill brush with replaceable head. Brass bristles and scarper. See part# WB-8RH for replacement grill brush heads. 18 1/2” long.
This part is currently out of stock, but more are already on the way and expected to arrive SPRING 23

Part Number: WB-8
Dimensions: 18 1/2
Material: stainless steel
Weight: 0.8

$18.95
 
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Thermos 9616 -Thursday, Sep 5 2024

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*Orders for Thermos grill model 9616 $49 and over ship free to the lower 48 states.
See shipping policy below for more info.


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Date: Thursday, September 5, 2024